Valve Actuators and Automation: Pneumatic and Electric Packages

Industrial Valves

An actuated valve is a package in which a pneumatic or electric actuator operates the valve remotely or automatically. Quarter-turn valves such as ball and butterfly valves typically use pneumatic rack and pinion or scotch yoke actuators, while multi-turn gate and globe valves use electric actuators. We size valve actuators and automation accessories on the valve’s worst-case torque plus a safety margin and deliver valve and actuator assembled and function tested.
ISO 5211NAMURFail-safeATEX 2014/34/EU4–20 mA
Pneumatic actuated ball valves

Product range

Actuator types

Pneumatic actuators

Double-acting actuators use air to open and air to close. Spring-return (single-acting) actuators drive the valve to a safe position (fail-safe open or fail-safe closed) when air or power is lost. Rack and pinion designs are used for small and medium torques, scotch yoke designs for large valves and high torque. See pneumatic actuated valves.

Electric actuators

Quarter-turn and multi-turn (for gate and globe valves) types for on/off or modulating (4–20 mA) control, with torque and position switches and a manual handwheel. A practical solution where no compressed air is available and at remote locations. See electric actuated valves.

Accessories

NAMUR solenoid valves, limit switch boxes, smart positioners, filter regulators, quick exhaust and speed control valves, and manual overrides. For hazardous areas, actuators and accessories are selected to ATEX (2014/34/EU).

Our comparison of electric and pneumatic valve actuators helps with the choice.

How actuators are sized

  1. Obtain the valve’s worst-case torques from the valve manufacturer: breakaway, running and end-of-stroke torques at maximum differential pressure.
  2. Add a safety margin for the fluid and operating frequency (typically 25–50%; higher for dry gas, dirty fluids and infrequent operation).
  3. For pneumatic actuators, check adequacy at the minimum air supply pressure; for spring-return types, at the spring end torque.
  4. Define the ISO 5211 (quarter-turn) or ISO 5210 (multi-turn) mounting flange and stem adaptation, the mounting orientation and any insulation or extension requirement.
  5. Confirm closing time, fail-safe position, control signal and ATEX / IP rating against the specification.

Valve and actuator are assembled, function tested and delivered as one package; the torque calculation is shared with the offer.

Valve types supplied with actuators

At a glance

PneumaticDouble-acting and spring-return; rack and pinion, scotch yoke
ElectricQuarter-turn and multi-turn; on/off and modulating (4–20 mA); 24 V DC, 230 V AC, 380 V AC
InterfacesISO 5211 (quarter-turn) / ISO 5210 (multi-turn) flange, NAMUR accessory interface
AccessoriesSolenoid valve, limit switch, positioner, filter regulator, manual override
ProtectionIP66 / IP67; ATEX (2014/34/EU) Ex d / Ex ia options
Valve typesBall, butterfly, gate, globe, knife gate

Documentation and testing

On industrial projects the documentation package matters as much as the valve. We confirm the certificate and test scope for every line item at quotation stage:

  • EN 10204 3.1 material certificates for pressure-retaining and wetted parts, traceable by heat number
  • EN 10204 3.2 with third-party inspection, on request
  • Pressure test reports to API 598 or EN 12266-1: shell, seat and, where specified, gas tests
  • Fire-test certificates (API 607 / ISO 10497) for fire-safe type-tested designs
  • PMI reports for alloy and stainless materials
  • Dimensional, visual and coating inspection records
  • PED 2014/68/EU CE declaration for equipment within its scope
  • NACE MR0175 / ISO 15156 compliance statement for sour (H₂S) service

Technical datasheets

Key data and document numbers for all 34 series are on the industrial valve datasheets page.

Frequently Asked Questions

What is the difference between a double-acting and a spring-return actuator?

A double-acting actuator uses air both to open and to close; if the air supply fails, the valve stays in its last position. A spring-return actuator is driven by air in one direction, and when air or power is lost, the spring moves the valve to a predefined safe position, open or closed.

How is actuator torque selected?

The basis is the valve’s breakaway torque at maximum differential pressure, plus a safety margin of typically 25–50% depending on fluid, operating frequency and seat type. For pneumatic actuators, adequacy is also checked at minimum air pressure, and for spring-return types at the spring end torque.

When is an ATEX actuator required?

When the actuator is installed in an area where an explosive atmosphere can form due to flammable gas, vapor or dust (Zone 0/1/2 or 20/21/22). Select an actuator, solenoid valve and switch box marked to ATEX (2014/34/EU) for the zone classification.

Related categories

Request a quote: Actuated Valves

Share your valve list, datasheet or project specification. We review standards, materials and documentation line by line and return an itemized offer, with any deviation from the specification stated in writing.